CEMENT PLANTS

Alhandra Kiln 7 Upgrade

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Alhandra Kiln 7 Upgrade.

NAME OF CLIENT: Cimpor 

CONTRACT YEAR: 2023
LOCATION: Lisbon/PORTUGAL

PROJECT DESCRIPTION: The investment is the Alhandra Kiln 7 Facility upgrade in Portugal.

The units in scope are as follows:

1)     Pyro process + cooler

2)     Vertical raw mill

SERVICES: 

  • Detail design
  • Procurement support
  • Site supervision

Commissioning

SOCOCIM KILN 6 RUF1 Senegal Civil Work and Steel Structure Engineering

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SOCOCIM KILN 6 RUF1 Senegal Civil Work and Steel Structure Engineering.

NAME OF CLIENT: Fives FCB      

CONTRACT YEAR: 2022
LOCATION: Dakar/Senegal

PROJECT DESCRIPTION: A new 6500t/day kiln line at SOCOCIM Industries’ Rufisque cement plant was established in Dakar Region. The new line consists of a preheater, in-line Precalciner, kiln, TGT filter and Pillard Novaflam burner. The plant will eventually eliminate the use of fossil fuels, reduce the energy consumption and support Senegalese local development, making a higher quality product while doubling the production capacity.

SERVICES: 

  • Detail design: Reinforced concrete and steel structures
  • Bill of Quantities

Moncada Cement Plant Loading Terminal

Moncada Cement Plant Loading Terminal

NAME OF CLIENT: FLSmidth A/S

CONTRACT YEAR: 2021
LOCATION: Santiago/Cuba

PROJECT DESCRIPTION: Through the loading terminal the productsof the Moncada Cement Plant are dispatched to the end users. The design of the terminal were realized according to Cuban and American Standards.  

SERVICES: 

  • Detail design (Architectural, steel and reinforced concrete structure design)
  • Material take-off studies

Rabigh Cement Plant Extension

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Rabigh Cement Plant Extension.

NAME OF CLIENT: FLSmidth A/S

CONTRACT YEAR: 2022
LOCATION: Rabigh/Saudi Arabia

PROJECT DESCRIPTION: Cyclones at preheater is decided to be changed according to the scope of extension project for Rabigh Cement Plant. The design for the modifications at pre-heater building resulted by changing the cyclones are in the scope of PROMER. In this context required calculations and detailed design is carried out by PROMER.

SERVICES: 

  • Detail design (steel structure design)
  • * Material take-off studies

Nuevitas Cement Plant

Nuevitas Cement Plant

NAME OF CLIENT: FLSmidth A/S

CONTRACT YEAR: 2019
LOCATION: Neuvitas/Cuba

PROJECT DESCRIPTION: The investor is Grupo Empresarial de Cemento. The new plant has a capacity of 2,000 tpd.

The design is carried out according to Cuban and American Codes.

The scope of PROMER includes the following structures: Kiln feed, clinker cooler, clinker transport, clinker storage and transport, cement mill.

SERVICES: 

  • Detail design (Architectural, steel and reinforced concrete structure design)
  • Material take-off studies

Moncada Cement Plant

Moncada Cement Plant

NAME OF CLIENT: FLSmidth A/S

CONTRACT YEAR: 2019
LOCATION: Santiago/Cuba

PROJECT DESCRIPTION: The new plant has a capacity of 3,500 tpd.

The design is carried out according to Cuban and American Codes.

The scope of PROMER includes the following structures: Kiln feed, clinker cooler, coal mill, clinker transport, clinker storage and transport. 

SERVICES: 

  • Detail design (Architectural, steel and reinforced concrete structure design)
  • Material take-off studies

Hidalgo Cement Plant

Hidalgo Cement Plant

NAME OF CLIENT: Fcb Ciment

CONTRACT YEAR: 2018-2019
LOCATION: Hidalgo, Mexico

PROJECT DESCRIPTION: The Investor is Cemento Cruz Azul. The new raw grinding plant which is the scope of the project has a capacity of 280 tons/hr. The scope of service covers limestone & fluorite transport, correctives transport, raw meal grinding and electrical substation buildings.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Lagunas Cement Plant

Lagunas Cement Plant

NAME OF CLIENT: Fcb Ciment

CONTRACT YEAR: 2018-2019
LOCATION: Oaxaca, Mexico

PROJECT DESCRIPTION: The Investor is Cemento Cruz Azul. The new raw grinding plant which is the scope of the project has a capacity of 280 tons/hr. The scope of service covers raw mill feed system, raw meal grinding and electrical substation buildings.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Relizane Cement Plant

Relizane Cement Plant

NAME OF CLIENT: FLSmidth

CONTRACT YEAR: 2017-2018
LOCATION: Relizane, Algeria

PROJECT DESCRIPTION: The Investor is ETHRB Group. The plant will mainly supply cement to the North African market. The new plant has a capacity of 2x6000 tpd. Total investment size is more than EUR 100 million.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Maple Leaf Cement Plant 3rd Line

Maple Leaf Cement Plant 3rd Line

NAME OF CLIENT: FLSmidth A/S

CONTRACT YEAR: 2017
LOCATION: Iskanderabad, Mianwali District, Pakistan

PROJECT DESCRIPTION: The Investor is Maple Leaf Cement Factory Limited. The project contains a complete cement production line, a complete range of equipment from crushing to packing and cement loading, with a capacity of 7,300 tonnes per day. Total investment size is approximately EUR 75 million.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Martres Tolosane Cement Plant

Martres Tolosane Cement Plant

NAME OF CLIENT: Fives FCB

CONTRACT YEAR: 2017
LOCATION: Martres Tolosane, France

PROJECT DESCRIPTION: The Investor is Lafarge Holcim. The subject of the investment is the modernization of its Martres-Tolosane cement plant in France. This investment will let the investor to serve better their customers, enhance the waste recycling abilities, and reduce CO2 footprint and energy consumption all in one go!. The sum of the investment is 100 million Euro.

SERVICES: 

  • Mechanical calculation (Air ducts)
  • Detail design (Mechanical detail and execution design)
  • Material take-off studies

Ramliya Cement Plant Extension

Ramliya Cement Plant Extension

NAME OF CLIENT: FLSmidth A/S

CONTRACT YEAR: 2017
LOCATION: Ramliya, Egypt

PROJECT DESCRIPTION: The Investor is Arabian Cement Company. The Ramliya plant consists of two production lines, which together have a production capacity of 4.2 million tpy. The project consist of raw meal silo - kiln feed extension.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Xuan Thanh Cement Plant

Xuan Thanh Cement Plant

NAME OF CLIENT: FLSmidth A/S

CONTRACT YEAR: 2016
LOCATION: Ha Nam, Vietnam

PROJECT DESCRIPTION: The investor is Xuan Thanh Group JSC. Xuan Thanh contracted FLSmidth to supply equipment for its new 12,500 tpd cement plant, located approximately 100 km south of Hanoi, Vietnam – a region rich with limestone and clay. The new cement plant will be the largest in South East Asia and one of the very largest cement plants in the world.

SERVICES: 

  • QA check (Structural calculation reports)

Tan Thang Cement Plant

Tan Thang Cement Plant

NAME OF CLIENT: FLSmidth A/S

CONTRACT YEAR: 2016-2017
LOCATION: Nghe An, Vietnam

PROJECT DESCRIPTION: The Investor is Tan Thang Cement Joint Stock Company. The order includes all the main equipment from raw mill grinding to clinker silo, as well as a coal mill. Once completed, the cement plant will have a capacity of 5,000 tonnes per day. Total investment size is approximately DKK 255 million.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Sivas Cement Plant

Sivas Cement Plant

NAME OF CLIENT: Votorantim Cement Ind. and Trade Inc.

CONTRACT YEAR: 2015
LOCATION: Sivas, Turkey

PROJECT DESCRIPTION: The investor is Votorantim. The upgrade increased the plant’s cement production capacity rise to 1.8Mt/yr from 0.6Mt/yr’s capacity. The sum of the investment is 140M Euro. PROMER’s scope is design check and hvac design for various buildings.

SERVICES: 

  • Review the compliance between PFD, P&ID and equipment layouts,
  • Review of steel and R/C structural calculations and drawings,
  • Review of conveyor calculations and drawings,
  • Review of infrastruture design.

Tula Cement Plant 2nd Line

Tula Cement Plant 2nd Line

NAME OF CLIENT: Fcb Ciment

CONTRACT YEAR: 2015-2017
LOCATION: Tula, Mexico

PROJECT DESCRIPTION: The investor is Cementos Fortaleza. The new line’s capacity is 3,300-tonne-per-day. PROMER’s scope includes limestone storage and transport, fluorite hopper and transport, raw mill feed system, raw meal grinding, raw meal silo, kiln feed, preheater, kiln, clinker cooler, clinker cooler dedusting, clinker handling and storage, additive storage and transport, cement mill feed system, cement grinding, cement transport and storage, palletizing, packing and big bag, coal storage and transport, coal grinding.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

El Beida Cement Plant Extension

El Beida Cement Plant Extension

NAME OF CLIENT: FLSmidth A/S

CONTRACT YEAR: 2015-2016
LOCATION: El Beida, Algeria

PROJECT DESCRIPTION: The investor is SARL Amouda Ingineering. The investment value is more than EUR 200m for the greenfield cement plant. Once completed, the cement plant will have a capacity of 6,000 tonnes per day. The buildings in scope of  PROMER are additive transport, raw mill feed, clinker transport, clinker storage, cement mill feeds, clinker cooler.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Umm-Bab Cement Plant 5th Line

Umm-Bab Cement Plant 5th Line

NAME OF CLIENT: Fcb Ciment

CONTRACT YEAR: 2014-2015
LOCATION: Umm Bab, Qatar

PROJECT DESCRIPTION: The investor is Qatar National Cement Co. QNCC's production capacity is to rise to 17,000t/day of clinker and its grinding capacity to 20,000t/day. The scope of Promer covers all equipment from raw material preparation to dispatch.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Chlef Cement Plant

Chlef Cement Plant

NAME OF CLIENT: Fcb Ciment

CONTRACT YEAR: 2014-2015
LOCATION: Chlef, Algeria

PROJECT DESCRIPTION: The investor is Entreprise des Ciments et Dérivésd’ElChellif (ECDE). The new 3rd line has a capacity of 6.000 tons/day. The scope of supply covers implementation of the complete new line of proprietary equipment such as preheater, Low NOx precalciner, rotary kiln and ball mills.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Çorum Cement Plant

Çorum Cement Plant

NAME OF CLIENT: Votorantim Cement Ind. and Trade Inc.

CONTRACT YEAR: 2014
LOCATION: Corum, Turkey

PROJECT DESCRIPTION: The investor is Votorantim. Stockhall building has a 27X200 m plan dimension with a height of 18 m. Revisions due to division’s change inside the building and cladding necessity according to environmental regulations are assessed and a retrofitting and renovation design is prepared according to updated structural codes.

SERVICES: 

  • Site survey
  • Material tests and soil investigation
  • Assessment of the existent situation
  • Retrofitting design
  • Renovation design for the architectural issues and lighting

Norzagaray Cement Plant

Norzagaray Cement Plant

NAME OF CLIENT: Fcb Ciment

CONTRACT YEAR: 2014
LOCATION: Bulacan,  Philippines

PROJECT DESCRIPTION: The investor is LaFarge. The project consists of a new cement grinding line which expands plant’s capacity to produce 850,000 tons of cement per annum.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Teresa Cement Plant

Teresa Cement Plant

NAME OF CLIENT: Fcb Ciment

CONTRACT YEAR: 2013-2014
LOCATION: Rizal,  Philippines

PROJECT DESCRIPTION: The investor is LaFarge. The contract includes raw material feeding, with clinker and pulverised coal fed through the existing circuit and other additives, such as a limestone, gypsum, fly ash, fed by truck dump. The investment expands plant’s capacity to produce 850,000 tons of cement per annum.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Barroso Cement Plant

Barroso Cement Plant

NAME OF CLIENT: Fcb Ciment

CONTRACT YEAR: 2011-2013
LOCATION: Barroso, Brazil

PROJECT DESCRIPTION: The investor is Holcim Ltd. The new clinker production line has a capacity of 4,500-ton/day. This new production line, which will be one of the most modern in the world, will enable Holcim Brazil to increase its production capacity by 50% to reach 7.9 million tpy of cement in 2014.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Muzahmiyah Cement Plant

Muzahmiyah Cement Plant

NAME OF CLIENT: Fcb Ciment

CONTRACT YEAR: 2011
LOCATION: Muzahmiyah,  Saudi Arabia

PROJECT DESCRIPTION: The investor is Saudi White Cement Co. The project scope is revamping and Increasing the Capacity from 700 to 1,000 tpd for White Cement Production Line No.1

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Sinjar Cement Plant

Sinjar Cement Plant

NAME OF CLIENT: Perkam

CONTRACT YEAR: 2011-2012
LOCATION: Sinjar/Iraq

PROJECT DESCRIPTION: The investor is The Iraqi Ministry of Industry and Minerals.

The main targets of the project are:

1. To reach a plant production capacity of 1.8Mt/yr as quickly as possible;

2. To operate the plant continuously at the targeted production capacity after completion of the rehabilitation;

3. To minimize the environmental impact of the plant by use of modern equipment.

SERVICES: 

  • Mechanical platework design,
  • Electrical design,
  • Civil and Structural design.
  • Material take-off studies
  • Technical specification preperation

Apasco Hermosillo Cement Plant

Apasco Hermosillo Cement Plant

NAME OF CLIENT: Fcb Ciment

CONTRACT YEAR: 2008-2010
LOCATION: Hermosillo,  Mexico

PROJECT DESCRIPTION: The investor is Holcim Ltd. The cement plant has a capacity of 3.500 tons/day. The new technology installed at Holcim’s Hermosillo works includes a six-stage preheater with low pressure drop cyclones and a low NOx precalciner, one 4.5m diameter x 70m long rotary kiln, three Horomill 3800s for cement grinding, five crushers for raw materials, correctives and additives as well as a flexible cement loading and dispatch system equipped with a 16-spout packing machine and a bag sealing system.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Modern Cement Plant

Modern Cement Plant

NAME OF CLIENT: Mt Hoojgaard

CONTRACT YEAR: 2008-2009
LOCATION: Fujairah, Jordan

PROJECT DESCRIPTION: The investor is Emirates Cement Company. The cement plant has a capacity of 7.500 tons/day. Plant comprises a complete ILC 3-support kiln with preheater and SF Cross-Bar cooler, two UMS cement mills, raw material stores, silos, electrostatic precipitators and a complete process control system.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Aleppo Cement Plant

Aleppo Cement Plant

NAME OF CLIENT: Mt Hoojgaard

CONTRACT YEAR: 2007-2008
LOCATION: Aleppo, Syria

PROJECT DESCRIPTION: The investor is Syrian Cement Company. The cement plant has a capacity of 3.500 tons/day. The equipments supplied by FLSmidth are as follows; A crushing plant and stacker/reclaimer systems, an ATOX 55 raw mill and a raw meal silo, a complete ILC three-support kiln with a two-string preheater, an SF Cross-Bar cooler,  two OK cement mills and cement silos, a complete electrical equipment package, electrostatic precipitators and fabric filters, a complete quality and process control   system, a Ventomatic cement packing system, Pfister dosing equipment, MAAG gear units.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Beni Suef Cement Plant

Beni Suef Cement Plant

NAME OF CLIENT: Fcb Ciment

CONTRACT YEAR: 2007-2008
LOCATION: Beni Suef, Egypt

PROJECT DESCRIPTION: The investor is Titan Group. The cement plant has a capacity of 4.000 tons/day. The scope of the Project is modifications on the existing line for raw materials preparation, design of proprietary equipment such as preheater, Zero-NOx precalciner, rotary kiln, ball mill and TSVTM classifier.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Bayano Cement Plant

Bayano Cement Plant

NAME OF CLIENT: Fcb Ciment

CONTRACT YEAR: 2007-2008
LOCATION: Bayano, Panama

PROJECT DESCRIPTION: The investor is Cemex. The scope includes implementation of a new cement grinding plant which has a capacity of 4.000-tons/day. The scope of the Project is implementation of the complete  of a new cement grinding plant. The grinding plant with a capacity of 120 tph is equipped with an Horomill® 3800 and a TSV™ 4500 HF, and designed to produce 135 tph of cement GU with 4100 Blaine and 95 tph of cement granel with 3400 Blaine.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Umm-Bab Cement Plant 3rd Line

Umm-Bab Cement Plant 3rd Line

NAME OF CLIENT: Fcb Ciment

CONTRACT YEAR: 2007
LOCATION: Umm Bab, Qatar

PROJECT DESCRIPTION: The investor is Qatar National Cement Co. The cement plant has a capacity of 5.000-tons/day. The scope of the Project is design of proprietary equipment such as preheater, low NOx precalciner, rotary kiln and ball mills.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Rabigh Cement Plant 6th Line

Rabigh Cement Plant 6th Line

NAME OF CLIENT: Gama Ind. Ltd.

CONTRACT YEAR: 2006-2008
LOCATION: Rabigh, Saudi Arabia

PROJECT DESCRIPTION: The investor is Arabian Cement Company. The scope of the project is a new clinker production line 6 with a capacity of 7,000 tons/day starting from and including the new limestone crusher up to and including the packing and bulk loading plant as well as construction work for new power plant and connection to existing lines.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Ha Long Cement Plant

Ha Long Cement Plant

NAME OF CLIENT: Mt Hoojgaard

CONTRACT YEAR: 2006
LOCATION: Ha Long, Vietnam

PROJECT DESCRIPTION: The investor is Ha Long Cement Joint Stock Co. The greenfield cement plant has a capacity of 5.500 tons/day. Some characteristics of the plant are as follows; Raw mill: FRM 52/400, Coal Mill: ATOX 30, Pyroprocessing: 3-support, SLC-D kiln system including SFC cooler, Complete storage facilities, Complete process control system, Gear units: MAAG Gear, Dosing control: Pfister, Cement mill: UMS 50x14, Packing plant: 3 Ventomatic packing lines.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Thai Nguyen Cement Plant

Thai Nguyen Cement Plant

NAME OF CLIENT: Fcb Ciment

CONTRACT YEAR: 2005-2007
LOCATION: Thai Nguyen, Vietnam

PROJECT DESCRIPTION: The investor is VINAINCON (Vietnam Industrial Construction Corporation). The green field concrete plant has a capacity of 4.000-tons/day. The technologic design is done by Fcb Ciment Inc.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies

Yamama Cement Plant 7th Line

Yamama Cement Plant 7th Line

NAME OF CLIENT: Gama End. Ltd.

CONTRACT YEAR: 2004-2006
LOCATION: Riyad, Saudi Arabia

PROJECT DESCRIPTION: The investor is Yamama Saudi Cement Company. The technologic design is done by Polysius. The scope of the project is Yamama Cement Production Line No.7 with 10,000 tonnes/day clinker capacity at the existing cement plant facilities including the new cement mill unit for the existing Line No.6.

SERVICES: 

  • Detail design (Steel and reinforced concrete structure design)
  • Material take-off studies